New Training Requirements for Hauling Metal Coils in Alabama

metal-coilsWell, here’s more regulation, brought to you by the folks in the great state of Alabama. The new law can be found here. Basically, it says, if you load or unload metal coils in Alabama, you must be trained on how to secure your load. This training must consist of an online course found at www.metalcoiltraining.com. No other training will suffice. It must be their training. It costs $15 per driver. The driver must have the certificate in the truck while loading or unloading in Alabama. Failure to do so will result in a minimum fine of $5,000 for motor carriers. This law became effective on June 1, 2009. Yeah, I know, I’m a little behind the curve, but I’m way up here in Pennsylvania, so I don’t hear of every crazy law these %#@# State goverments dream up to balance their budgets. Anyway, enforcement of this will begin August 1.

Somewhere, I hear Bob Seger singing “Shakedown”……

Daily Vehicle Inspections And You

Here is the latest column which I wrote for the Outdoor Amusement Business Association. Lately, it seems like I have been running into numerous horror stories caused by not doing written post-trip inspections. Or at least not doing them they way the DOT wants.
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On of the items DOT inspectors always review during an audit are the driver’s daily vehicle inspection reports. According to 49 CFR 396.11(a), a driver is required to complete a written inspection at the conclusion of each day’s work and submit it to the motor carrier. Often, these inspections are found on the reverse side of the logsheets.

A driver should be completing two inspections daily. A pre-trip inspection, done prior to the day’s work, is required, so the driver may satisfy himself that the truck is in proper working condition. The pre-trip inspection is not required to be in writing. At the conclusion of the day, the driver must conduct another inspection, known as the post-trip inspection. The pre-trip and post-trip inspections, are generally the same inspection. The post-trip must be recorded on a daily vehicle inspection form, which may be a separate sheet of paper, but often is found on the reverse side of the logsheets.

For example, let’s assume a driver is conducting pre-trip inspections, but not post-trip inspections. At the conclusion of his day’s work, he parks the truck, and heads to the motel. Unbeknownst to him, during the day, his brake lights stopped working. The next morning, when he does his inspection, he finds the brake lights won’t work. The driver is now in a dilemma. He should call a mechanic, and get the brake lights working before he moves the truck, as driving without brake lights is dangerous. On the other hand, he needs to be somewhere, and if he is late, his boss is going to be mad. What to do?

In the real world, the driver usually drives the truck with the broken brake lights, and hopes DOT doesn’t catch him, or no one rear-ends him that day. If this driver was doing a post-trip inspection, he would have known his brake lights didn’t work the night before, and could have made some phone calls to get the truck fixed well before he needed to be on the road the next day.

Many drivers complete a logsheet showing their hours of service, but neglect to complete the daily vehicle inspection report on the back. More commonly, are the drivers who do complete the daily vehicle inspection report, but always report the vehicle has no defects, without fail, regardless of the condition of the truck. Often these drivers are not, in fact, doing the post-trip inspection, but are just “pencil-whipping” the piece of paper to keep DOT happy. This is not correct either. If a driver is doing a correct post-trip inspection, he will occasionally find things wrong with the truck, and write them on the inspection.

As a motor carrier, if a driver notes a defect on the inspection report, it is your responsibility to review the report, and the defect prior to operating the truck again. You do not always have to repair an item reported by the driver immediately, but you do need to determine if it will affect the safe operation of the vehicle. For example, a driver reports one of his tires is low on tread. You check the tire, and while it’s not new, it has enough tread to be legal. You must note this on the daily vehicle inspection report and sign it. On the other hand, if a driver notes his low-air warning light isn’t working, you must fix it before the truck is used again, and note that on the inspection report.

DOT looks for daily vehicle inspection reports with defects noted repeatedly, day after day, with no action taken by management with respect to that defect. In a true horror story, a motor carrier recently had a driver who identified on multiple days that his low air warning light was defective. The motor carrier was not reading the inspection reports; they were just filing them. DOT did an audit, and levied a $40,000 fine on the motor carrier for failing to fix the low air warning light. While it is true that $40,000 is a ridiculous and totally unreasonable penalty for this type of violation, this situation could have been avoided had the motor carrier simply been reviewing the inspection reports.

In conclusion, make sure your drivers are turning in daily vehicle inspection reports for each day your trucks are driven. Make sure they are complete, and make sure that any defects identified are fixed. This could save you some major headaches in a DOT audit.

Two West Virginia Drivers Sue Trucking Companies

coal-truckTwo drivers filed suit in the State of West Virginia this week over alleged improper firings which took place in January, 2009. The drivers allege that they were identifying defects on their post trip inspection reports, and the two motor carriers, Mate Creek Trucking, and Titan Transport, did not fix the defects. They also allege that the motor carriers fired the drivers, because of their complaints regarding the condition of the trucks.

The DOT regulations require drivers to complete a written post-trip inspection report at the conclusion of each day’s work. The motor carrier must make repairs on items which affect the safety of the truck. Many drivers either 1) don’t fill out the report, or 2) do fill it out, but list no violations, regardless of the condition of the truck. If you are in management, you must be reviewing these reports, to make sure there are not any defects identified on the report. If there are, you must address them, either by fixing the truck, or determining the defect doesn’t exist, or will not affect the safe operation of the vehicle.

Truck Driver Forgets Parking Brake

Whoops. I knew I forgot something. This happened Tuesday August 26, 2008 at 5pm in Grand Prairie, TX.

grandprairie_parking-brakeThe truck was at a truck-stop which is adjacent to (and uphill from, apparently) the McDonald’s. Next thing you know, the truck, without the driver, is inside the McDonald’s.

The driver says he did set the parking brake. Uh-huh. The police says the brakes were working correctly….. if they were set, that is.

Fatal Bus Crash in Texas Kills 17

By now, you may have heard about the fatal bus crash, which happened last Friday, August 8 just north of Dallas, TX on US 75. A bus, carrying a tour of Vietnamese Catholics heading for Missouri, blew a tire around 12:45am, careened off the road, onto its side, ultimately killing 17 of the passengers. While the investigation is still on-going, it has been reported that a recapped tire on the steer axle blew, sending the bus out of control. It is illegal to use recapped tires on the steer axle of buses.
angel_tours_crash
Here is an article giving you the basics from last Friday. The operator of the bus, Angel Tours, USDOT #544466, 1505 Telephone Rd., Houston, TX, had been placed Out of Service (OOS) on June 23 due to an Unsatisfactory rating generated from an audit on May 1, 2008. Rather than correct the problems identified in the audit, owner of Angel Tours, Angel De La Torre, simply started a new company called Iguala Busmex, USDOT #1786461, 1504 Telephone Rd., Houston, TX.

At the time of the accident, due to the fact that Iguala Busmex had not filed insurance paperwork with the FMCSA, Iguala Busmex was not qualified to operate outside of Texas. In reality, Iguala Busmex should never have been qualified to operate outside of Texas, because it was really just Angel Tours, which was Out of Service.

Where to start with this one? FMCSA looks very bad here. They placed Angel Tours OOS June 23, and six weeks later one of their buses is upside-down on the side of the road with 17 dead inside it. The fact is, FMCSA is not designed to handle the Angel De La Torre’s of the world. Changing company names goes on all the time. I discovered this while I worked at FMCSA, and I see more of it now that I’m on the other side of the fence. A marginal carrier, with a poor safety history is seeking a fresh start? Start a new company, get a new DOT#, and boom! Pure as the driven snow, operate as before, business as usual.

FMCSA has been historically lax in enforcing its Out of Service orders. Their process is, more or less, send out a certified letter, and deactivate the DOT#. Once in a great while, they might make a personal visit to the OOS carrier, just to make sure they’re not operating. At present, FMCSA does not have the personnel, or the desire to follow-through on the De La Torre-types to make sure they’re not operating.

It takes a staggering amount of work for FMCSA to catch guys like De La Torre who are ignoring their orders. First, the FMCSA division office has to determine how they’re operating, who owns the new company, who owns the equipment, is it substantially the same as the old company? This takes work. Then, if they think it’s the same company, they have to convince their bosses and attorneys in the regional office to follow-through. More work. FMCSA bosses, in general, don’t like work, and they hate losing in court, so they are ultra-conservative when it comes to pursuing scumbags like De La Torre. If FMCSA does decide to pursue action, the FMCSA attorneys have to go to court, usually hand-in-hand with the Department of Justice, seeking an injunction against the scumbag skirting the OOS Order. Much more work. An incredible amount of work.

Chasing down one of these scumbags can occupy a whole FMCSA office for weeks. It’s not as simple as just breaking out the handcuffs. One of the things FMCSA does not have is law enforcement powers. If you violate one of their Orders, nobody is going to put you in jail the next day. Ultimately, you could end up in jail, but it takes a long, long time, which is the point. FMCSA does not follow-through on their OOS Orders due to lack of manpower.

I would expect some serious fallout from this crash.
We’re already starting to see some it. FMCSA has now declared Angel Tours/Iguala Busmex an “imminent hazard”, prohibiting them from operating anywhere. This is slightly different from the previous Order issued which only prohibited Angel Tours from operating outside the State of Texas. Of course, declaring Angel Tours an “imminent hazard” is kind of closing the door after the horse is gone.

I would expect a number of things to happen. It’s going to become much more difficult to get a DOT number. It will probably be harder to get Unsatisfactory ratings upgraded. No FMCSA official wants to be the guy who upgraded a De La Torre, and then find them in a big wreck. Carriers that are placed OOS will be scrutinized heavily to make sure they don’t move across the street and keep operating. FMCSA will probably become more aggressive in issuing Out of Service Orders. Back in the day, the agency used to issue “imminent hazard” Orders routinely. Now it only happens after someone gets killed. I predict the agency will start using these type of Orders again

None of this will happen tomorrow, as government moves very slowly. But as the investigation continues, and NTSB and Congress weigh-in, expect a crackdown from FMCSA.

Interesting Accident Case Study

Here’s a fatal crash that escaped my attention until now. This happened on April 11, 2003 in Glen Rock, PA, York County. That’s just down the road from me. A 21 year old driver of a 26,000 GVWR dump truck (non-CDL) lost his brakes on a steep hill, crashed into several cars and killed two people.

blossom-valley-crash-truckHere is the NTSB report on the crash. Very interesting. The owner of the truck was Blossom Valley Farms. The local district attorney decided to press charges against those responsible. The driver, Jaysen Newton, nursery manager, Jerry Snedden, and owner of Blossom Valley Farms, Todd Sachs were all convicted of charges stemming from the crash. Newton was sentenced to 9 months in jail, Snedden got probation, and Sachs was sentenced to 2 years in jail.

Summarizing the NTSB report: the truck was slightly overloaded, but they felt that was not a factor in the accident. The truck was on a road which heavy trucks are not supposed to use, because of the steep grade. The signs say no vehicles over 3/4 tons, except for local deliveries. The driver, who had only been working for Blossom Valley for 10 days, had not delivered to this receiver before, and thought he was making a local delivery. He was also following the directions printed for him by Blossom Valley.

The major factor in the accident was the air brakes on the truck were way out of adjustment. Following the crash, the NTSB applied the parking brakes on the truck. They were able to move the truck backwards and forwards easily, even with the parking brakes applied, showing there was virtually no braking force being applied to the wheels.

The truck was equipped with automatic slack adjusters (ASAs). The truck had its Pennsylvania State inspection 3 months before the accident, at which time the mechanic adjusted the brakes. Additionally the NTSB was able to uncover an instance in 2003 when the brakes were adjusted manually. Upon thorough inspection of the brakes, it was found that the clevis pins holding the ASAs on had warped and worn. Once they were replaced, the ASAs worked normally.

The lesson taken from the ASAs is they should work automatically, hence the name. If they are out of adjustment, manually adjusting them will only work temporarily. They will quickly be out of adjustment again. Mechanics should look for other causes and defects, if ASAs are out of adjustment.

The other factor in the accident was the driver. The driver tested positive following the accident for cocaine and marijuana, although the NTSB did not believe that drugs influenced the crash. However, the driver had never driven an air brake vehicle before working for Blossom Valley. When he crested the top of the steep hill, as he went down the hill, he pumped the brakes, which dissipated his air pressure. The driver did not realize that, unlike hydraulic brakes, pumping air brakes makes them stop working faster.

One question I get asked over and over again, and have never really know the answer to, is: do I need an air brake endorsement if I drive a non-CDL air brake vehicle? My answer has always been, call your State DMV, as these non-CDL vehicles are not covered by the licensing regulations in 49 CFR Part 383. I assumed the answer was “yes”, the State would make you pass some type of test to drive air brakes vehicles. After reading the NTSB report, I now know the answer is NO, there is no endorsement or training required to drive non-CDL air brake vehicles.

As for the accident aftermath, the local prosecutor decided the owner of the company was to blame and prosecuted him. It took 4.5 years, but he finally obtained a conviction in October, 2007. At least one employee of Blossom Valley Farms rolled on Sachs, the owner, telling the court he had previously advised Sachs the brakes were bad on the truck.

Other factors which may have played into the conviction: the driver was on drugs, and Sachs didn’t drug test him prior to employment. The truck should never have been on that road to begin with. Following the accident, the next year a Blossom Valley truck was again on that same road and ticketed. That’s really all I need to know about Todd Sachs. Here one of his trucks kills someone because they’re using a shortcut they’re not supposed to use, and he keeps using it! Sure looks to me as if he doesn’t give a damn.

Finally, despite the fact that the truck passed a Pennsylvania State inspection 3 months earlier, which is the equivalent to the Federal annual inspection, Sachs was still responsible for making sure his trucks were in properly operating condition. He was advised by one of his employees the brakes were bad. He should have investigated further as to what was wrong. But he didn’t, probably because it just wasn’t important enough to him.

Lastly, we have the local prosecutor. Well it took him forever and a day to prosecute the case, but in the end, he got the job done. As a consultant, you may think I should be against the Man ruining small businessmen only trying to make a living. That’s not the case here. I do not approve of regulatory agents run amuck strictly enforcing paperwork violations, which have no safety application. However, individuals who are reckess and negligent, like in this case, deserve everything they’ve got coming to them. Guys like Sachs make everyone who operate trucks look bad. Accidents like this happen all the time, and very rarely do the prosecutors actually do anything about it, largely because they don’t know much about the safety laws.

It is important you have a preventive maintenance schedule for your vehicles, and that your drivers are doing complete and thorough pre and post-trip inspections every day. If Blossom Valley had been even remotely taking care of its vehicles, this crash probably wouldn’t have happened.

Truck Crash in Chinatown

This happened Monday, June 23, 2008 in the Chinatown section of Manhattan.

cpq-fung-wah-crashA dump truck coming down the off-ramp from the Manhattan Bridge lost control, and slammed into the back of a parked bus, which was loading passengers at the time. The truck driver said the brakes failed. One person was killed, and 3 injured.

The truck was operated by CPQ Freight Systems from South Kearny, NJ. A look at their Safestat records shows they have had 6 trucks placed Out of Service (OOS) for maintenance defects out of 12 checked in the past 30 months. That is a 50% OOS rate, which is pretty poor. In addition to the brakes failing, investigators observed that the truck may have been over-loaded.

That’s the thing about heavy truck brakes which are not properly adjusted. The truck may stop just fine while its empty. It may even stop while loaded. But you couple an overloaded truck, going too fast, with brakes in less-satisfactory condition…. well, it’s not going to stop. Not in time, anyway. It is important that motor carriers make sure the brakes on their trucks are adjusted on a regular basis. If the truck undergoes heavy loads, with lots of stop-start driving, that means once a week, or even more often. The fact is, trucks are required to be in proper working condition at all times, to prevent this type of wreck.

New Entrant Rules to Get Tougher

I haven’t posted anything in awhile. Why? Well, let’s just say, if you’re not backing up your computer files, you should be. One day you’re going to push the “ON” button on your trusty laptop, and it’s just going to sit there. I was 80% ready for that awful day, next time I will be 100% ready.

Anyway, I came across this article on the Net about FMCSA’s New Entrant program. As you may know, I am selling a DVD training package, for $275 plus shipping and handling. It is designed for small companies who don’t know much about the safety regulations, such as logbooks, driver files, or drug testing. One of the main groups I market to are the ‘new entrants’, which are carriers who have just gotten a DOT number. FMCSA audits all new entrants within 18 months. According to this article, FMCSA is going to make the new entrant audit much tougher to pass. If that’s true, then you really should buy my DVD package.

Arnold Safety Training Package
Anyway, here is the article, from Traffic World, dated April 21, 2008:

“Never mind the record high diesel fuel prices, new trucking companies soon will have to face a barrier that until now hasn’t posed much of a problem for new entrants: The Federal Motor Carrier Safety Administration. The agency, under fire at times from critics who say the motor carrier regulator has been too friendly to business, is preparing stringent new requirements for trucking companies entering the marketplace. The FMCSA says it expects the demands, including tighter mandates for training, drug and alcohol testing and insurance, could cause some 30 to 40 percent of new applicants to hit the brakes.

The rules could tighten the lid on capacity as the sagging American economy is pressing larger trucking companies to scale back fleets and pushing many smaller truckers and independent drivers into bankruptcy or out of the industry altogether. “This is a much more thorough program and it’s got some teeth in it,” said Stephen F. Campbell, executive director of the Commercial Vehicle Safety Alliance. “Saying ‘I didn’t know,’ it will not be a defense.”

By the agency’s own admission, its past oversight of new carriers has been less than stringent. Under the current program, new trucking companies could operate without drug and alcohol testing program, although they would have to put one in place within 18 months. “Our entrant program was designed to be more of an educational format,” FMCSA Administrator John Hill said. “Carriers can tell [us] they are doing something and that is all we are required to do … we don’t really do a lot of our verification.”

All that is about to change. The agency is gearing up to complete its New Entrant Motor Carrier Safety Assurance Process in the next few months, the culmination of a process launched by the Motor Carrier Safety Improvement Act in 1999. FMCSA expects to issue final rules shortly that will govern the 18-month provisional period and the accompanying audits of new trucking companies. These rules will replace interim final rules issued in 2003. The new rules represent the biggest change in entrance requirements for new truckers since deregulation stripped many economic regulatory requirements from the books.

At the heart of the rule will be 11 regulations, including stringent requirements for drug and alcohol testing programs, insurance and use of records. Unlike the current system, a single violation would result in automatic failure. The new requirements – which were proposed in December 2006 – would be effective 30 days after the final rule is published. Hill says they will not make the entry process easier.

“We estimate through some early analysis that 30 to 40 percent of the new entrants will have difficulty” meeting the new standards, Hill told the National Industrial Transportation League’s Spring Policy Forum on April 8. Hill noted that safety audits required for Mexican carriers participating in the agency’s crossborder trucking program place stricter requirements on Mexican companies than on American operators. “We really ought to do that with the American companies as well,” Hill said.

The FMCSA’s strict new carrier requirements come in the face of mounting criticism from safety groups and others that the Bush administration has not taken a strong enough regulatory role. This new rule may be part of the agency’s answer. The agency has more than seven rule-makings coming out this year ranging from issues addressing intermodal container chassis to sleep apnea.

Although instigated by a lawsuit, the agency’s recently proposed entry-level driver training rules – which will require 120 hours of classroom training time – are another example of tougher requirements in the pipeline. The agency says its figures show highway safety improving in recent years. The large truck fatality rate has fallen to its lowest level since the Department of Transportation began tracking the figure in 1975, for instance, while traffic on U.S. highways has increased 22 percent over the past 10 years. And the FMCSA says since autumn 2007 it has published several rules and regulations ranging from fire extinguisher requirements to Unified Carrier Registration fees.

But many fear the new requirement on new carriers could end up harming the trucking industry and its shipper customers just as the freight downturn is expected to subside. “It’s becoming more and more onerous on small operators,” said Brigham McCown, an attorney and former general counsel at the FMCSA. “More and more regulations at some point starts to push the little guy out of business. … At some point you just say ‘To hell with it, it’s not worth it.’”

Small carriers make up approximately 90 percent of trucking companies, accounting for roughly 50 percent of capacity in the market, according to David Ross, a transportation analyst for investment firm Stifel Nicolaus. “These increased regulations will make capacity tighter in the upturn and will favor the large trucking companies already out there,” Ross said. Many large truckload carriers have parked hundreds of trucks over the past year in response to waning demand, but broad figures on trucking activity in recent months belie the negative reports about the larger economy and may even suggest an upturn is on the way. The American Trucking Associations reported increases in its trucking tonnage index in the first two months of 2008, including a 3.5 percent increase in February over the same month last year.

“You’ll get back into the tight demand environment; when that happens the pricing power goes back into the hands of the carriers rather than the hands of the shippers, where it is now,” he said.

“The agency has to balance the realities,” said Donald Schaefer, executive vice president of the Mid-West Truckers Association. “You can put regulations on the industry, but if you put half of them out of business then you’ve created an all-new set of problems.”

Not everyone thinks there will be a problem. The American Trucking Associations supports the new-entrant rule. “It does make sense from our standpoint to make this process tougher,” said Dave Osiecki, the ATA’s vice president of safety, security and operations. “What I hope it does is ensure a more safe company coming into the industry.”

And the Owner-Operator Independent Drivers Association, whose smaller companies would most likely be the ones affected by the rules, supports the new regulations as well. “Generally, we don’t have a lot of problems with it,” said Rick Craig, OOIDA’s director of regulatory affairs. He said new trucking companies that fail one of the requirements can always reapply. “I don’t think they are going to give up,” Craig said.

But Craig, and Todd Spencer, OOIDA’s executive vice president, also have their concerns, questioning the accident data used to develop the rule and whether the rule emphasizes paperwork over safety operations. “While most of the new carriers have shortcomings,” Spencer said, “they weren’t crashing trucks.”

Wheel Comes Off Tractor-Trailer in El Paso

On Tuesday, February 19, on I-10 in El Paso, TX, a westbound tractor-trailer lost its left front steer wheel, which then bounced into the eastbound lanes of I-10. The wheel struck a glancing blow to at Dodge pickup pulling a camper, smashing in the driver’s door. No one was injured.

pickup-hit-by-missing-wheel

This sort of thing doesn’t happen too much anymore. It was much more prevalent 20 or 30 years ago, but the surge of Federal money to the States over the last 2 decades to hire DOT vehicle inspectors has greatly improved the quality of equipment you see on the road. It was luck that no one was killed in this incident. A truck wheel probably weighs 100 – 200 lbs, traveling 60 MPH, heading into traffic going 70 MPH, and you have a 130 MPH missile.

Why did this happen? Lack of routine maintenance. You must routinely bring your truck into the garage, even when nothing is wrong with it. This is the only way to catch little problems before they become big problems. If your maintenance program is one where you fix it when it breaks, that’s wrong, and it’s dangerous. If the truck fails to start, nobody is hurt, except your wallet, but if a wheel falls off on the interstate, you could very well kill somebody.

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Eric Arnold is a Former Enforcement Agent with the Federal Motor Carrier Safety Administration, and a leading expert on USDOT compliance for small businesses. Do you have a question for Eric Arnold? Email him at eric@arnoldsafety.com.

Arnold Safety simplifies D.O.T. Compliance for commercial vehicle operators. Get Eric Arnold’s USDOT Compliance Guide, DVD, & Regulations at ArnoldSafety.Com.

Learn more about Arnold Safety compliance consulting services at ArnoldSafety.Com.

Post-trip inspections

The regulations state that you must do a pre-trip inspection satisfying yourself the vehicle is in proper working condition at the beginning of your shift, and then a post-trip inspection (which must be in writing) at the end of the shift.  Many drivers only do one thorough inspection at the beginning of their shift, and neglect to do the one at the end of the day.  This can lead to problems.  If you only do one inspection in the morning, and you do find something wrong… maybe a wire got loose yesterday, and a turn signal stopped working, or a tire went flat…  you have no time to fix it.  You’ve got places to go, and freight to move.  So you either fix the truck and be late, or take a defective truck.  Both are less-than satisfactory choices.  If you had done the inspection last night, however, maybe you find the defect then, and then have time to fix it.

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